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Axle Assembly Lines

1996

E46 front and rear axle assemblyCustomer: ZF Lemforder SA
OEM: BMW
Project: E46 front and rear axle assembly.
Location: Rosslyn, South Africa
Tact Time: 210 seconds – JIT/JIS
Part Transfer: Manually pushed trolley
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, lightening systems, press fit operations, overhead structure, plc line control, operator consols. Variant selection, process security and part tracking and SQL data base! For data logging.

1999

W203 front and rear axle assemblyCustomer: Daimler Chrysler
OEM: Daimler Chrysler
Project: W203 front and rear axle assembly.
Location: East London, South Africa
Tact Time: 270 seconds – JIT/JIS
Part Transfer: Manually pushed trolley
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SQL data base for data logging.

2001

PQ24 front and rear axle and power-train assemblyCustomer: VWSA
OEM: VWSA
Project: PQ24 front and rear axle and power-train assembly.
Location: Uitenhage, South Africa
Tact Time: 312 seconds – JIT/JIS
Part Transfer: Driven roller Conveyor
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking, and SQL data base for data logging.

2003

PQ35 front axle, rear axle and power-train assemblyCustomer: VWSA
OEM: VWSA
Project: PQ35 front axle, rear axle and powertrain assembly.
Location: Uitenhage, South Africa
Tact Time: 276 seconds• JIT/JIS
Part Transfer: Driven roller conveyor
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SQL data base for data logging.



E46 front and rear axle assemblyCustomer: ZF Lemforder Automotive Systems
OEM: BMW Brilliance Alliance
Project: E46 front and rear axle assembly.
Location: Shenyang, PR China
Tact Time: 360 seconds -JIT
Part Transfer: Manually pushed trolley
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking arid SQL data base for data logging.

2004

E60 front and rear axle assemblyCustomer: ZF Lemforder Automotive Systems
OEM: BMW Brilliance Alliance
Project: E60 front and rear axle assembly.
Location: Shenyang, PR China
Tact Time: 360 seconds – JIT
Part Transfer: Manually pushed trolley
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SQL data base for data logging.
E90 rear axle carrier assembly
Customer: Benteler
OEM: BMW
Project: E90 rear axle carrier assembly.
Location: Alrode, South Africa
Tact Time: 210 seconds – JIT
Part Transfer: Overhead manipulator
Scope of Supply: Full turn-key project including part transfer system, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SQL data base for data logging.


E90 front and rear axle assemblyCustomer: ZF Lemforder SA
OEM: BMW
Project: E90 front and rear axle assembly.
Location: Rosslyn, South Africa
Tact Time: 210 seconds – JIT/JIS
Part Transfer: Automatic Guided Vehicles
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SQL data base for data logging.
E90 front and rear axle assembly

2005

Customer: ZF Lemforder Automotive Systems
OEM: BMW Brilliance Alliance
Project: E90 front and rear axle assembly.
Location: Shenyang. PR China
Tact Time: 360 seconds• JIT
Part Transfer: Manually pushed trolley
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, PLC line control, operator consols, variant selection, process security and part tracking and SOL data base for data logging.

2009

PQ25 front axle, rear axle and power train assemblyCustomer: VWSA
OEM: VWSA
Project: PQ25 front axle, rear axle and power train assembly.
Location: Uitenhage, South Africa
Tact Time: 130 seconds – JIT/JIS
Part Transfer: Driven Roller conveyor
Scope of Supply: Full turn-key project including part transfer system, work piece carriers, tightening systems, press fit operations, overhead structure, HMI’s, stand alone station control, variant selection, process security and part tracking and data base for data logging.